#American ironhorse service manual free#
Table of Contents REAR BELT DEFLECTION: REPLACING AIR FILTER BATTERY MAINTENANCE: 16 INSPECTION 16 CHARGING: 16 INSTALLATION REMOVAL: 16 16 ENGINE OIL: 16 CHANGING ENGINE OIL: 16 PRIMARY CHAIN: 17 FREE PLAY ADJUSTMENT PRIMARY CHAIN INSPECTION 17 17 CHAINCASE LUBRICANT: 17 LUBRICATION AND ADJUSTMENT 17 CLUTCH ADJUSTMENT (HYDRAULIC): 17 TRANSMISSION LUBRICANT: CHANGING LUBRICANT FRONT BEARING REMOVAL INSTALLATION REAR BEARING INSTALLATION FRONT WHEEL: INSTALLATION REMOVAL REAR WHEEL: INSįRONT BRAKE CALIPER: ASSEMBLY CLEANING AND INSPECTION DISASSEMBLY INSTALLATION REMOVAL REAR BRAKE CALIPER: ASSEMBLY CLEANING AND INSPECTION DISASSEMBLY INSTALLATION: REMOVAL 36 37 36 36 37 36 AIR RIDE SUSPENSION: INSTALLATION SEAT: 40 41 40 41 42 45 45 45 43 48 49 50 INSTALLATION REMOVAL 50 50 KICKSTAND: 50 BELT GUARD: 51 INSTALLATION REMOVAL FORWARD CONTROLS: INSTALLATION REMOVAL HANDLE BAR ASSEMBLY: INSTALLATION REMOVAL 60 INSTALLATION REMOVAL PRIMARY CHAINCASE: 40 ASSEMBLY BEARING AND RACE
When ordering parts you may use a short V.I.N. Using the example below (Figure 2) the short V.I.N. TORQUE SPECIFICATIONS (CONT): APPLICATION THREAD TREATMENT Inner Primary to Eng/Trans Mechanical Fold Tab Lock Blue Loctite® 243 (2 drops) Outer Primary/Inner Primary Blue Loctite® 243 (1 drop) Brake Caliper Blue Loctite® 243 (3 drops) Rear Axle Blue Loctite® 243 (10 drops) Compensator Red Loctite® 262 (17 drops) Clutch Hub Mainshaft Red Loctite® 262 (17 drops) Forward Controls Blue Loctite® 243 (3 drops) Shocks Red Loctite® 262 (5 drops) Transmission Mount Anti-seize Copper Transmission Side Cover Blue MOTORCYCLE SPECIFICATIONS: Texas Chopper DIMENSIONS (inches): Wheel Base: Overall Length: Overall Width: Overall Height: Ground Clearance: Seat Height: 84 110.50 35.50 54.75 4.25 25.25 WEIGHT (pounds): Weight: GVWR: GAWR - Front: GAWR – Rear: 722 1200 490 710 TIRES: Front: Rear: 90/90-21 280/35VR-18 WHEELS: Front: Rear: 21” x 2.15” 18” x 10. PLEASE TAKE SPECIAL NOTE OF THESE WARNINGS AND CAUTIONS. CAUTION means there is potential for damage to vehicle or parts. WARNING means there is potential or personal injury to yourself or others. WARNINGS AND CAUTIONS Statements preceded by the word WARNING or CAUTION printed in bold or italic face are extremely important.
#American ironhorse service manual manual#
We at American IronHorse are certain that this service and repair manual will increase your shop turn around time and customer satisfaction. First, it will familiarize the technician with construction of the American IronHorse motorcycles and second, guide them through approved maintenance and repair procedures. Please provide your comments on this manual.įORWARD The American IronHorse® 2007 Parts and Service Manual has been created for two reasons. To accomplish this goal, we need user feedback - your evaluation of this service and parts manual. The American IronHorse® Technical Writing Department strives to give our customers a quality product and quality publications to maintain our product. 2007 American IronHorse® 6 MAINTENANCE 1 6 CHASSIS 2 6 DRIVE 3 6 ENGINE 4 6 ELECTRICAL 5 6 FUEL SYSTEM 6 6 TRANSMISSION 7 6 APPENDIX 8 Texas Chopper SERVICE MANUAL The information in the manual applies to the 2007 TX.
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